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一种形状记忆复合材料性能研究及在水下低噪声火工装置中的应用
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海军装备部

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TJ450.3

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Research on the Properties of an Epoxy Shape Memory Composite Material and Its Application in Underwater Low-Noise Pyrotechnic Devices
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Naval Equipment Department

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    摘要:

    为降低水下用途火工装置的噪声水平及工作振动,避免工作过程中产生的过大噪音及振动被敌声纳探测设备感知,研制了一种基于环氧形状记忆复合材料的水下低噪声火工装置。本文对火工装置设计时必须掌握的材料玻璃化温度、回复精度、力学性能等进行了试验研究并取得参数。在获得的参数基础上将其应用于水下用途的低噪声火工装置。装置利用其形状记特性,将其作为火工装置初始锁止元件,火工药剂燃烧过程中产生热量加热使其发生变形失去锁止作用,进而完成解锁功能。经试验证明,该材料的火工装置工作时噪声小于100dB(水下1m,10Hz~5000Hz,参考声压1μPa)、分离冲击不大于1000g。该指标优于传统火工装置的噪声水平及振动。结合水下实测,其噪声在真实海况下被进一步吸收,表现出了良好的静默性能,因此可广泛应用于水下载荷释放等军事用途,为水下低噪声火工装置研制提供一种新的方向及思路,也是形状记忆合金的有效补充。

    Abstract:

    To reduce the noise level and vibration of underwater pyrotechnic devices and prevent excessive noise and vibration generated during operation from being detected by enemy sonar equipment, an underwater low-noise pyrotechnic device based on epoxy-based composite materials has been developed. This paper presents experimental research on and the acquisition of parameters for material properties that must be understood during the design of the pyrotechnic device, such as glass transition temperature, return accuracy, and mechanical performance. Based on the obtained parameters, these were applied to the low-noise pyrotechnic device for underwater use. The device utilizes the shape memory property of the epoxy-based material, employing it as the initial locking element of the pyrotechnic device. During the combustion of the pyrotechnic charge, the heat generated heats the material, causing it to deform and lose its locking function, thereby achieving unlocking. Experiments have demonstrated that the noise level of this pyrotechnic device during operation is less than 100 dB (underwater at a distance of 1 m, within the frequency range of 10 Hz–5000 Hz, with a reference sound pressure of 1 μPa), and the separation shock does not exceed 1000g. These indicators are superior to the noise levels and vibration of traditional pyrotechnic devices. Combined with underwater field measurements, the noise is further absorbed under real sea conditions, demonstrating excellent stealth performance. Therefore, this device can be widely applied in military applications such as underwater payload release, providing a new direction and approach for the development of underwater low-noise pyrotechnic devices and serving as an effective complement to shape memory alloys.

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  • 收稿日期:2025-08-16
  • 最后修改日期:2025-09-18
  • 录用日期:2025-11-10
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